Rigid and semi-rigid RF cable comparison


            

I am starting a new project, a return loss bridge for my Siglent AS and I needed some information about semi-rigid and rigid RF cables. I put together this in an article that I hope will be useful. The tables include all requested parameters: external diameter, dielectric type and constant, outer conductor material, center conductor style, maximum bend radius, attenuation at both 430 MHz and 1 GHz, and maximum power at 1 GHz.

Semi-Rigid Coaxial Cables (50 Ohm) Comparison
Cable Type External Diameter (mm/inch) Dielectric Type Dielectric Constant (εr) Outer Conductor Material Center Conductor Style Max Bend Radius (mm/inch) Attenuation @ 430 MHz (dB/100ft) Attenuation @ 1 GHz (dB/100ft) Power Max @ 1 GHz (W)
RG405 / 0.085″ 2.16 / 0.085″ PTFE (Solid) 2.1 Copper Silver Plated Copper Wire (SPCW) 5.08 / 0.2″ ~0.35 ~0.22 200
RG402 / 0.141″ 3.58 / 0.141″ PTFE (Solid) 2.1 Copper Silver Plated Copper Wire (SPCW) 6.35 / 0.25″ ~0.23 ~0.12 700
0.141″ Low Loss 3.58 / 0.141″ Low Density PTFE (Microporous) 1.5-1.7 Copper Silver Plated Copper (SPC) 6.35 / 0.25″ ~0.20 ~0.11 750
RG401 / 0.250″ 6.35 / 0.250″ PTFE (Solid) 2.1 Copper Silver Plated Copper (SPC) 9.53 / 0.375″ ~0.15 ~0.08 2000
0.047″ Semi-Rigid 1.19 / 0.047″ PTFE (Solid) 2.1 Copper Silver Plated Copper Wire (SPCW) 3.18 / 0.125″ ~0.70 ~0.40 65
Rigid Coaxial Cables – HELIAX (50 Ohm) Comparison
Cable Type External Diameter (mm/inch) Dielectric Type Dielectric Constant (εr) Outer Conductor Material Center Conductor Style Max Bend Radius (mm/inch) Attenuation @ 430 MHz (dB/100ft) Attenuation @ 1 GHz (dB/100ft) Power Max @ 1 GHz (W)
LDF1-50 (1/4″) 9.14 / 0.360″ Low Density Foam PE 1.45 Corrugated Copper Copper-Clad Aluminum Wire 63.5 / 2.5″ ~0.90 ~1.60 800
LDF2-50 (3/8″) 11.18 / 0.440″ Low Density Foam PE 1.45 Corrugated Copper Copper-Clad Aluminum Wire 95.3 / 3.75″ ~0.65 ~1.20 1200
LDF4-50A (1/2″) 15.70 / 0.620″ Low Density Foam PE 1.45 Corrugated Copper Copper-Clad Aluminum Wire 127 / 5.0″ ~0.45 ~0.66 3520
LDF4.5-50 (5/8″) 19.05 / 0.750″ Low Density Foam PE 1.45 Corrugated Copper Copper-Clad Aluminum Wire 152.4 / 6.0″ ~0.35 ~0.52 4500
LDF5-50A (7/8″) 27.40 / 1.080″ Low Density Foam PE 1.45 Corrugated Copper Copper Tube 254 / 10.0″ ~0.25 ~0.36 7620

Notes

Semi-rigid cables:

  • All semi-rigid cables use PTFE dielectric (solid or microporous)
  • Outer conductor is typically copper (seamless tube)
  • Center conductors are silver-plated for optimal conductivity
  • Bend radius is for static bending (one-time forming)
  • Green highlighting indicates best-in-class parameters
  • RG401 (0.250″) offers the best overall performance but largest size
  • 0.141″ Low Loss offers excellent balance of size and performance

Rigid cables (heliax):

  • All HELIAX cables use Low Density Foam Polyethylene dielectric
  • Outer conductor is annular corrugated copper for flexibility
  • Center conductor uses copper-clad aluminum for weight savings
  • Larger diameter = lower loss and higher power handling
  • Green highlighting indicates superior parameters
  • LDF5-50A offers the best electrical performance
  • LDF4-50A is the most commonly used for base station applications

Parameter highlighting criteria:

  • Lower attenuation values are superior (highlighted in green)
  • Higher power handling is superior (highlighted in green)
  • Larger bend radius is NOT highlighted as it’s application-dependent
  • External diameter is NOT highlighted as size requirements vary

Interpolation notes:

  • 430 MHz values were interpolated from nearby frequency data points
  • All power ratings are continuous average power at 40°C ambient
  • Attenuation values are for 20°C ambient temperature

Hope it helps.
73

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